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Circuito elettronico

SYS2501 - PFC Modular Front End

Power supply PFC modular front-end SYS2501 of Systel Elettronica

High performance and intelligent control: the SYS2501 is a front-end PFC power supply designed to optimize network quality and energy management in industrial power systems. With an efficiency of over 90% and a modular architecture of 4 kW that can be paralleled, it ensures efficient energy distribution and absorption in compliance with electromagnetic emission regulations. The system operates in a power range from 210 to 250 VAC, with a configurable output between 400 and 580 V DC, guaranteeing stable delivery even under variable load conditions. Thanks to communication via MODBUS, the digital enable input, and NC/NO contacts, the SYS2501 ensures full control and reporting and management of any errors. The device also features protections against overheating, overvoltage, and overload, with self-limiting and auto-restart capabilities, and includes automatic precharge and forced air cooling. Designed for production lines, melting systems, and galvanic processes, the modular front-end PFC SYS2501 represents a reliable and scalable solution for power management in high-power industrial contexts.

Efficiency over 90%

High operational efficiency: thanks to an optimized conversion architecture and selected components, the SYS2501 ensures an efficiency of over 90% even at full load.

Modular and parallel architecture

Composed of autonomous modules of 4 kW that can be synchronized in parallel, the PFC front-end allows for increasing power, creating redundancy, and replacing a module without interrupting the operation of the system.

Advanced digital control

Easy integration of the PFC front-end in control systems thanks to the MODBUS interface for remote management of the main operating parameters (voltage, current, power, temperature, PFC status)

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Power supplies and driver

The range of power supplies and power controls  of Systel Elettronica is designed to efficiently manage complex electrical loads and high-reliability applications. We produce power supplies and driver for lamp and diode lasers, as well as integrated systems that combine both technologies, for specific applications that require high precision and power. Each device is designed for easy integration into existing systems and to meet stringent requirements in terms of performance, safety, and efficiency.

Technical details PFC front-end SYS2501 of Systel Elettronica

Type

PFC non-isolated front-end

Efficiency

> 90% at full load

AC Input

210-250 VAC single-phase or 110 VAC (two-phase)

Forms

4 kW each, can be connected in parallel

Configurable DC output

400 V – 580 V

Control interfaces

MODBUS (read/write), digital enable input ON/OFF

Error reporting

contacts NC and NO

Integrated protections

overtemperature, overvoltage, overload

Functionality

power self-limitation, automatic restart, automatic precharge

Cooling

forced ventilation

Monitoring via MODBUS

Input voltage and current (RMS), power factor, absorbed power, output voltage and current, delivered power, power stage temperature, state PFC (enabled/fault).

Innovation and control at every stage in the production of power supplies and PFC

The production of high-performance industrial power supplies requires a lot of experience and expertise. At Systel Elettronica, every phase, from component selection to final testing, is carried out internally to ensure consistent quality, traceability, and compliance with EMC standards. The modular structure and optimization of the thermal management of the PFC front-end SYS2501 ensure reliability even under critical load conditions, for efficient and safe use in the most demanding applications in the power electronics sector.

Systel Lab research and development department of custom electronic systems

Research and innovation

1

To develop advanced technologies in the conversion and control of electrical energy, we start with an in-depth research phase. The engineering team at Systel Elettronica studies the specific needs of the applications to devise solutions that optimize power delivery.

custom design of electronic systems

Custom Design

2

To create custom power supplies and driver, we use cutting-edge design tools. Each device is designed to maintain stable and constant power, responding to the specific requirements of sectors such as industrial laser and aesthetic medicine.

production of electronic boards

Efficient industrialization

3

To ensure high-quality production, we optimize production processes. At Systel Elettronica, we implement advanced automation technologies and adopt strict quality control standards, ensuring efficiency and compliance in every product made.

compliance testing on electronic systems for power supplies and driver

Rigorous Testing and Compliance

4

Each power supply and power control undergoes thorough testing that simulates real operating conditions. We verify reliability, safety, and compliance with regulations, ensuring products ready for use in critical applications where precision is essential.

Stable performance for industrial power applications

Operational continuity and adaptability in high-power industrial contexts. The PFC modular front-end SYS2501 of Systel Elettronica is applied in industrial plants that require stable power supply and compliance with harmonic emission limits, such as induction heating systems, galvanic processes, or RF power supplies.  The use of the PFC front-end is necessary when precise power control is crucial for the reliability of the entire system.

Induction systems for metal melting

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With the PFC front-end, it is possible to power high-power circuits in induction heating systems, ensuring controlled current and minimal network interference.

PFC front end for galvanics, electrolysis, industrial electrochemistry

Industrial electrochemistry

The use of the PFC front-end ensures stability in the supply of DC current in galvanic or electrolysis processes, preserving the quality of the electrical network.

PFB front end for RF power supply bases and high power

RF and high power power supplies

Power the main DC bus with stable, low-noise voltage, ideal for RF stages or secondary power supplies in high-power industrial and test systems.

PFC front end for resistive load buttons

Resistive loads buttons

It manages loads with rapid on/off switching in a stable and secure manner, maintaining a constant voltage thanks to a fast dynamic response and integrated protections against current spikes.

Stability and security for the most demanding sectors with the PFC front-end

With an efficiency greater than 90% and advanced digital control, the PFC modular front-end SYS2501 of Systel Elettronica is used in the metallurgy, chemical and galvanic industries, and in power electronics. The parallelizable modular structure ensures service continuity in melting plants, heat treatments, and automated production lines, helping to reduce energy consumption, electromagnetic interference, and machine downtime.

Industrial automation

Customized electronic systems to improve the effectiveness and efficiency of industrial processes.

Why choose Systel Elettronica?

A good electronic project arises from a well-understood need. At Systel Elettronica, we always start with listening, to offer you solutions that not only solve a problem but also concretely improve your work. Every device is designed and manufactured in-house, at our headquarters in Salcedo, in the province of Vicenza, using cutting-edge technologies and attention to detail. We accompany you in every phase: from analyzing your needs to electronic design, from prototype to production and testing. This is how we transform your ideas into tangible results and efficient systems. Start your project now with Systel Elettronica!

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From control to power supply: all electronic systems of Systel

Complete solutions for industrial control and power supply: Systel Elettronica designs and manufactures various types of electronic systems, including power supplies, inverters, PFC modules, artificial vision systems, and IoT devices. Each product is developed with proprietary technologies and tested according to international standards, to offer maximum efficiency, easy integration, and long operational life. Discover the complete range of Systel Elettronica products and choose the solution that best fits your needs.

DC-DC Converters

Voltage converter for energy management in vehicles and machines.

Power Distribution Module

Solutions CAN Bus for the control of devices on board the machine

IoT Gateway

Advanced technology and compact design for the secure collection and transmission of data.

Computer vision

LED devices for the illumination of artificial displays and specific objects.

Electronic control systems

Advanced systems that optimize communication between the engine and the electronic board, integrating with HMI devices.

Motor control

Precise and timely communication between different types of motors (stepper, DC, synchronous) and control systems.

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