Electronic board prototyping services
Electronic board prototyping services provide rapid, accurate sampling and prototype production to validate design, performance and manufacturability before full-scale production. At Systel Elettronica in Vicenza, Italy, our prototyping services are carried out with full in-house expertise, supporting iterative development and quality assurance for industrial, automation and OEM electronic designs.
The strengths of Systel Elettronica
Innovation
To prevent critical issues and facilitate the transition to mass production, we accompany the customer in every phase of the prototyping of electronic boards, optimizing design, components, and production processes.
Custom solutions
To ensure maximum traceability and reliability, we manage the entire supply of high-quality electronic components, thanks to our network of certified suppliers.
Experience
To verify its proper functioning, each PCB prototype is tested internally at Systel Elettronica, performing checks on soldering, electrical connections, and microcontroller programming.
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From design to final testing: In-House prototyping workflow in Systel Elettronica
To create a sample of the electronic board ready for industrialization, at Systel Elettronica we follow a structured and rigorous method that combines advanced technologies and manual control. Each phase of prototyping is carried out internally and is designed to optimize every aspect, ensure maximum precision in assembly, and reduce validation times.
Design or analysis of production files
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For the creation of samples and prototypes, we start from internal design or from the analysis of the files provided by the customer, verifying the PCB layout, compatibility with production processes and the selection of the most suitable components for the type of application.
Creation of programs for pick & place machines
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For the quick and precise positioning of electronic components on the printed circuit board, at Systel Elettronica we configure the automatic machines SMD pick & place, developing specific programs based on the prototype of the electronic board we need to create.
Study of the optimal welding profile
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To prevent defects in electrical contacts, at Systel Elettronica we analyze the thermal curve to optimize the soldering oven temperature, ensuring solid and reliable joints in every printed circuit board.
Assembly of components THT and wave soldering
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We insert and solder the components Through-Hole (THT) with wave soldering on each board prototype. At Systel Elettronica we guarantee robust and durable connections, ideal for applications in critical environments.
Finishing and manual control
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To verify the correct installation of the components, our expert technicians perform a visual and manual check, intervening with targeted adjustments where necessary, to make the connections precise and secure.
Microcontroller programming
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To ensure perfect integration with the hardware, we load the custom firmware into the microcontrollers, closely collaborating with the customer to test its functionality.
Functional tests and prototype verification
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To validate performance and reliability, at Systel Elettronica each electronic board sample is subjected to advanced functional tests, simulating real usage conditions to verify compliance with the required specifications.
Advanced technologies for the production of electronic board samples with Systel Elettronica
To ensure accuracy, reliability, and optimal performance, in Systel Elettronica we use state-of-the-art tools and technologies for prototyping and testing of electronic boards. The entire sampling process is carried out with maximum precision for PCB samples that perfectly conform to the required specifications and are optimized to increase production efficiency.
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Programming systems for microcontrollers
To ensure the perfect functioning of the electronic board prototype and the device, the sampling includes the programming and testing of the firmware. In Systel Elettronica we use advanced systems for the configuration of microcontrollers and memories, ensuring full compatibility between hardware and software. This step is essential to validate performance and optimize the integration of the printed circuit.
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Wave soldering machines for through-hole assemblies (THT)
For the components THT, we use wave soldering machines that ensure strong and reliable connections. This process is essential for circuits subjected to vibrations and high temperatures, such as in the industrial and automotive sectors. At Systel Elettronica we carry out accurate thermal control and post-soldering checks of the PCB prototype to ensure quality and durability over time.
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Line SMD with pick & place machines and reflow ovens
The assembly SMD takes place with Pick & Place machines that ensure accurate placement even for miniaturized components. After assembly, the boards undergo reflow soldering, ensuring stable and reliable connections. In Systel Elettronica we optimize the oven temperature to ensure uniform soldering and the proper functioning of the sample circuit.
Rapid PCB prototyping for differente case of use with Systel Elettronica
For sectors where reliability and performance are fundamental, the sampling of electronic boards is an essential step. At Systel Elettronica we create PCB prototypes for industrial, automotive, medical, telecommunications, IoT and many other advanced technological applications. We produce fully functional samples for testing and validations, optimizing the transition from prototyping to mass production.
Why choose Systel Elettronica for PCB sampling
Electronic prototypes ready for mass production and optimized for the specific application: in Systel Elettronica we work alongside the customer to create customized samples that meet their needs, perfectly integrating into existing machinery or devices. By internally executing every phase, from design to assembly and testing of electronic boards, we optimize the production process, reducing time and costs while ensuring efficient industrialization of the final product. With particular attention to innovation, we accompany companies step by step towards their technological evolution. Start your project now with Systel Elettronica!